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OVS Expedition Truck Cap for 2016-2023 Toyota Tacoma

PRO or PRO+? The PRO has solid steel wing doors. The PRO+ adds windowed wing doors with a sliding side window and a built-in MOLLE panel. On this truck the PRO+ is $500 more at regular price; on the 5 ft bed, at current sale prices, it is $445 more.

The Overland Vehicle Systems (OVS) Expedition Truck Cap for the 2016-2023 Toyota Tacoma turns your bed into lockable, weather-sealed storage with full wing doors on both sides, a 3rd brake light and integrated roof rails. It is built from 16-gauge marine-grade stainless steel and clamps to the bed rails of your 3rd-gen Tacoma. Choose your bed size (5 ft short bed or 6 ft long bed) and model above: PRO – Solid Wing Doors or PRO+ – Windowed Wing Doors.

Fits

  • 2016-2023 Toyota Tacoma with the 5 ft bed
  • 2016-2023 Toyota Tacoma with the 6 ft bed

OVS makes this cap for both 3rd-gen Tacoma beds, the 5 ft and the 6 ft. The 2024-2027 (4th-gen) Tacoma uses a different OVS cap, so match the listing to your model year. OVS lists fitment by year and bed length and does not call out individual Tacoma trims. Bed accessories that interfere with the install must be removed first. Not sure about your truck? Contact us with your trim and bed length before you order.

Expedition PRO vs. PRO+

  • PRO – Solid Wing Doors: the wing doors on both sides are solid steel with no side glass, lifted on gas struts.
  • PRO+ – Windowed Wing Doors: the wing doors carry tempered glass with a sliding side window, and the cap gets a built-in MOLLE panel. Because of that panel, OVS's add-on door and side-frame MOLLE panels do not fit the PRO+.

Everything else is shared: front and rear glass windows, construction, finish, latches, rear security cage, roof rails, seals and the 3rd brake light.

Key features

  • 16-gauge marine-grade stainless steel with an e-coat and two-stage textured black powder coat
  • 5-piece modular design with OVS True-Fit vehicle-specific fitment
  • No-drill clamping system on the bed rails
  • Full wing doors on high-pressure gas struts with heavy-duty hinges; each door holds about 15 lb of mounted gear
  • Keyed-alike locking latches with weatherproof covers
  • Automotive tempered safety glass; the window closest to the cab is fixed (no pass-through)
  • Stainless rear security cage over the rear window
  • Fixed air vent on the cab-side panel to reduce condensation
  • Integrated roof rails with a 19 mm T-slot; with OVS crossbars the roof is rated 325 lb dynamic and 750 lb static
  • 3M bulb seal, rear hatch seal and butyl tape to keep out water and dust

Installation

OVS rates the install at 1-2 hours. The cap clamps to the Tacoma's bed rails, so the shell itself mounts without drilling. OVS says the only drilling on the Tacoma is a single small hole to run the wiring for the included 3rd brake light, so follow the OVS installation instructions before you start.

Warranty and shipping

OVS covers the Expedition with a limited lifetime structural warranty and a 5-year finish warranty. Glass is not covered. This is a large freight item that ships direct from OVS; the current lead time is shown with each option.

Compare every OVS cap and truck on our OVS truck caps and camper shells page, or see all 2016-2023 Toyota Tacoma truck caps.

FOR MORE INFORMATION, SEE THE TABS BELOW.

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Product Options
5 ft. Bed 6 ft. Bed
PRO – Solid Wing Doors PRO+ – Windowed Wing Doors
Fits:Toyota Tacoma 2016-2023
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$2,699.99
Key Features
Specs & Fitment
FAQ
What's Included
  • Marine-grade stainless steel: 16-gauge stainless construction for strength and corrosion resistance.
  • Tough finish: E-coat (electrostatic plating) under a two-stage textured black powder coat.
  • Built for the 3rd-gen Tacoma: OVS True-Fit design for the 2016-2023 Toyota Tacoma 5 ft and 6 ft beds.
  • 5-piece modular design: Ships and assembles in sections for easier handling and install.
  • No-drill clamping system: Clamps to the bed rails with no drilling needed to mount the cap (the Tacoma needs one small hole for the 3rd brake light wire).
  • Full wing doors: Gullwing side doors on high-pressure gas struts and heavy-duty hinges with nylock nuts give access to the whole bed from either side. Each door holds about 15 lb of mounted accessories.
  • PRO or PRO+: The PRO has solid steel wing doors. The PRO+ has windowed wing doors (tempered glass with a sliding side window) and a built-in MOLLE panel.
  • Locking latches: Keyed-alike lockable latches with weatherproof covers.
  • Rear security cage: Stainless cage over the rear window.
  • Roof rails: Integrated rails with a 19 mm T-slot. With the optional OVS crossbars the roof is rated 325 lb dynamic and 750 lb static, for rooftop tents, awnings, bikes and gear.
  • 3rd brake light: Included, for visibility from behind.
  • Ventilation: Fixed air vent on the cab-side panel helps reduce condensation and lets air escape when you close the doors.
  • Weather sealing: 3M bulb seal, rear hatch seal and butyl tape for the bulkhead step-down.
Fits2016-2023 Toyota Tacoma, 5 ft or 6 ft bed
ModelsPRO – Solid Wing Doors (70100001 / 70100026), PRO+ – Windowed Wing Doors with built-in MOLLE panel (70200001 / 70200026)
MaterialMarine-grade stainless steel, 16 gauge
FinishE-coat plus two-stage textured black powder coat
Construction5-piece modular, OVS True-Fit
MountingNo-drill clamps on the bed rails; one small hole for the 3rd brake light wire (per OVS)
Install time1-2 hours (per OVS)
DoorsFull wing doors, gas struts, heavy-duty hinges; about 15 lb accessory load per door
GlassAutomotive tempered safety glass; cab-side window fixed, no pass-through
RoofIntegrated rails, 19 mm T-slot; 325 lb dynamic / 750 lb static with OVS crossbars
Lighting3rd brake light included
WarrantyOVS limited lifetime structural, 5-year finish; glass not covered

Fitment notes (from OVS)

  • Made for the 5 ft and 6 ft beds of the 2016-2023 Tacoma. The 2024-2027 Tacoma uses a different OVS cap.
  • Accessories that interfere with the installation must be removed before installing.
  • "No-drill" refers to the clamps on the bed rails. OVS says the Tacoma needs one small hole drilled to wire the 3rd brake light; see the OVS instructions.
  • No truck bed is fully waterproof. The seals greatly reduce water and dust, but some water may still get in, most often around the tailgate.
  • The cap cannot be opened or locked from inside the bed.

Installation instructions: OVS Expedition Cap Instructions (PDF) · Dimensions: OVS Expedition Dimensions (PDF)

Which Toyota Tacoma bed sizes does this truck cap fit?
It fits 2016-2023 Toyota Tacoma trucks with the 5 ft or the 6 ft bed. Pick your bed size in the options. For a 2024 or newer Tacoma, use the 2024-2027 Tacoma version of this cap.

Will it fit my Tacoma TRD Pro, TRD Off-Road or other trim?
OVS lists fitment by year and bed length and does not call out individual Tacoma trims. If your trim has bed-mounted accessories or you are unsure of your bed length, contact us with your trim and bed length before ordering so we can confirm with OVS.

What is the difference between the PRO and PRO+?
The PRO has solid steel wing doors with no side windows. The PRO+ has windowed wing doors (tempered glass with a sliding side window) and a built-in MOLLE panel; because of that panel, OVS's add-on door and side-frame MOLLE panels do not fit the PRO+. Everything else is shared: front and rear glass windows, construction, finish, latches, rear security cage, roof rails, seals and the 3rd brake light. On this truck the PRO+ is $500 more at regular price; on the 5 ft bed, at current sale prices, it is $445 more.

Do I have to drill my Tacoma to install it?
No drilling is needed to mount the cap; it clamps to the bed rails. The included 3rd brake light has to be wired, and OVS says the only drilling on the Tacoma is a single small hole for that wiring. Follow the OVS installation instructions for your truck.

How long does installation take?
OVS rates the install at 1-2 hours. The cap is a 5-piece modular design that assembles on the truck.

Does it work with a tonneau cover or bed rail accessories?
OVS does not list tonneau cover or bed rail accessory compatibility. The cap clamps directly to the bed rails, and OVS says any accessories that interfere with the installation must be removed first. If you are unsure about a specific accessory, contact us before ordering.

How does the truck cap ship?
It is a large freight item that ships direct from Overland Vehicle Systems. The current lead time is shown with each bed size and model option.

OVS does not publish a formal packing list. Based on OVS's product information, the cap comes with:

  • Expedition truck cap (5-piece modular shell) for your Tacoma bed size
  • No-drill bed rail clamps
  • Integrated roof rails (19 mm T-slot)
  • 3rd brake light
  • 3M single-bulb seal for the bed rails and bulkhead
  • Rear hatch bulb seal
  • 2 pieces of butyl tape for the bulkhead step-down
  • Rear window security cage
  • Keyed-alike locking latches

Sold separately: crossbars, add-on MOLLE panels (these do not fit the PRO+, which has a built-in MOLLE panel) and LED lighting kits.

Read installation steps

How to Install the OVS Expedition Truck Cap on a 2016-2023 Toyota Tacoma

The OVS Expedition truck cap installs on the 2016-2023 Toyota Tacoma 5 ft and 6 ft beds with a no-drill clamping system on the bed rails. OVS rates the install at 1-2 hours. The cap is a 5-piece modular design that assembles on the truck.

The included 3rd brake light has to be wired, and OVS says the only drilling on the Tacoma is a single small hole for that wiring. Follow the OVS installation instructions and watch the OVS Expedition videos before you start.

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