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OVS Expedition Truck Cap for 2007-2021 Toyota Tundra 5.5 ft Bed

PRO or PRO+? The PRO has solid steel wing doors. The PRO+ adds windowed wing doors with a sliding side window and a built-in MOLLE panel. On this truck the PRO+ is $500 more.

The Overland Vehicle Systems (OVS) Expedition Truck Cap for the 2007-2021 Toyota Tundra turns your bed into lockable, weather-sealed storage with full wing doors on both sides, a 3rd brake light and integrated roof rails. It is built from 16-gauge marine-grade stainless steel and clamps to the bed rails of your 2nd-gen Tundra's 5.5 ft bed. Choose your model above: PRO – Solid Wing Doors or PRO+ – Windowed Wing Doors.

Fits

  • 2007-2021 Toyota Tundra with the 5.5 ft bed

OVS makes this cap for the 5.5 ft bed of the 2007-2021 Tundra only; it is not offered for that generation's 6.5 ft or 8.1 ft beds. The 2022-2027 Tundra uses a different OVS cap. OVS lists fitment by year and bed length and does not call out individual Tundra trims. Bed accessories that interfere with the install must be removed first. Not sure about your truck? Contact us with your cab, trim and bed length before you order.

Expedition PRO vs. PRO+

  • PRO – Solid Wing Doors: the wing doors on both sides are solid steel with no side glass, lifted on gas struts.
  • PRO+ – Windowed Wing Doors: the wing doors carry tempered glass with a sliding side window, and the cap gets a built-in MOLLE panel. Because of that panel, OVS's add-on door and side-frame MOLLE panels do not fit the PRO+.

Everything else is shared: front and rear glass windows, construction, finish, latches, rear security cage, roof rails, seals and the 3rd brake light.

Key features

  • 16-gauge marine-grade stainless steel with an e-coat and two-stage textured black powder coat
  • 5-piece modular design with OVS True-Fit vehicle-specific fitment
  • No-drill clamping system on the bed rails
  • Full wing doors on high-pressure gas struts with heavy-duty hinges; each door holds about 15 lb of mounted gear
  • Keyed-alike locking latches with weatherproof covers
  • Automotive tempered safety glass; the window closest to the cab is fixed (no pass-through)
  • Stainless rear security cage over the rear window
  • Fixed air vent on the cab-side panel to reduce condensation
  • Integrated roof rails with a 19 mm T-slot; with OVS crossbars the roof is rated 325 lb dynamic and 750 lb static
  • 3M bulb seal, rear hatch seal and butyl tape to keep out water and dust

Installation

OVS rates the install at 1-2 hours. The cap clamps to the Tundra's bed rails, so no drilling is needed to mount it. The included 3rd brake light has to be wired; OVS notes some trucks need one small hole drilled for that wire, so follow the OVS installation instructions for your truck.

Warranty and shipping

OVS covers the Expedition with a limited lifetime structural warranty and a 5-year finish warranty. Glass is not covered. This is a large freight item that ships direct from OVS; the current lead time is shown with each option.

Compare every OVS cap and truck on our OVS truck caps and camper shells page, or see all 2007-2021 Toyota Tundra truck caps.

FOR MORE INFORMATION, SEE THE TABS BELOW.

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Product Options
PRO – Solid Wing Doors PRO+ – Windowed Wing Doors
Fits:Toyota Tundra 2007-2021
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$3,599.99
Key Features
Specs & Fitment
FAQ
What's Included
  • Marine-grade stainless steel: 16-gauge stainless construction for strength and corrosion resistance.
  • Tough finish: E-coat (electrostatic plating) under a two-stage textured black powder coat.
  • Built for the 2nd-gen Tundra: OVS True-Fit design for the 2007-2021 Toyota Tundra 5.5 ft bed.
  • 5-piece modular design: Ships and assembles in sections for easier handling and install.
  • No-drill clamping system: Clamps to the bed rails with no drilling needed to mount the cap.
  • Full wing doors: Gullwing side doors on high-pressure gas struts and heavy-duty hinges with nylock nuts give access to the whole bed from either side. Each door holds about 15 lb of mounted accessories.
  • PRO or PRO+: The PRO has solid steel wing doors. The PRO+ has windowed wing doors (tempered glass with a sliding side window) and a built-in MOLLE panel.
  • Locking latches: Keyed-alike lockable latches with weatherproof covers.
  • Rear security cage: Stainless cage over the rear window.
  • Roof rails: Integrated rails with a 19 mm T-slot. With the optional OVS crossbars the roof is rated 325 lb dynamic and 750 lb static, for rooftop tents, awnings, bikes and gear.
  • 3rd brake light: Included, for visibility from behind.
  • Ventilation: Fixed air vent on the cab-side panel helps reduce condensation and lets air escape when you close the doors.
  • Weather sealing: 3M bulb seal, rear hatch seal and butyl tape for the bulkhead step-down.
Fits2007-2021 Toyota Tundra, 5.5 ft bed
ModelsPRO – Solid Wing Doors (70100021), PRO+ – Windowed Wing Doors with built-in MOLLE panel (70200021)
MaterialMarine-grade stainless steel, 16 gauge
FinishE-coat plus two-stage textured black powder coat
Construction5-piece modular, OVS True-Fit
MountingNo-drill clamps on the bed rails
Install time1-2 hours (per OVS)
DoorsFull wing doors, gas struts, heavy-duty hinges; about 15 lb accessory load per door
GlassAutomotive tempered safety glass; cab-side window fixed, no pass-through
RoofIntegrated rails, 19 mm T-slot; 325 lb dynamic / 750 lb static with OVS crossbars
Lighting3rd brake light included
WarrantyOVS limited lifetime structural, 5-year finish; glass not covered

Fitment notes (from OVS)

  • Made for the 5.5 ft bed of the 2007-2021 Tundra. Not offered for the 6.5 ft or 8.1 ft beds. The 2022-2027 Tundra uses a different OVS cap.
  • Accessories that interfere with the installation must be removed before installing.
  • "No-drill" refers to the clamps on the bed rails. Some trucks need one small hole drilled to wire the 3rd brake light; see the OVS instructions.
  • No truck bed is fully waterproof. The seals greatly reduce water and dust, but some water may still get in, most often around the tailgate.
  • The cap cannot be opened or locked from inside the bed.

Installation instructions: OVS Expedition Cap Instructions (PDF) · Dimensions: OVS Expedition Dimensions (PDF)

Which Toyota Tundra bed size does this truck cap fit?
It fits 2007-2021 Toyota Tundra trucks with the 5.5 ft bed. OVS does not make this cap for the 6.5 ft or 8.1 ft beds of that generation. For a 2022 or newer Tundra, use the 2022-2027 Tundra version of this cap.

Will it fit my Tundra CrewMax or Double Cab?
OVS lists fitment by year and bed length, not by cab. This cap is made only for the 5.5 ft bed, which on the 2007-2021 Tundra is the CrewMax bed. Trucks with the 6.5 ft or 8.1 ft bed are not covered. If you are unsure of your bed length, contact us with your cab, trim and bed before ordering.

What is the difference between the PRO and PRO+?
The PRO has solid steel wing doors with no side windows. The PRO+ has windowed wing doors (tempered glass with a sliding side window) and a built-in MOLLE panel; because of that panel, OVS's add-on door and side-frame MOLLE panels do not fit the PRO+. Everything else is shared: front and rear glass windows, construction, finish, latches, rear security cage, roof rails, seals and the 3rd brake light. On this truck the PRO+ is $500 more.

Do I have to drill my Tundra to install it?
No drilling is needed to mount the cap; it clamps to the bed rails. The included 3rd brake light has to be wired, and OVS notes some trucks need one small hole drilled for that wire. Follow the OVS installation instructions for your truck.

How long does installation take?
OVS rates the install at 1-2 hours. The cap is a 5-piece modular design that assembles on the truck.

Does it work with a tonneau cover or bed rail accessories?
OVS does not list tonneau cover or bed rail accessory compatibility. The cap clamps directly to the bed rails, and OVS says any accessories that interfere with the installation must be removed first. If you are unsure about a specific accessory, contact us before ordering.

How does the truck cap ship?
It is a large freight item that ships direct from Overland Vehicle Systems. The current lead time is shown with each model option.

OVS does not publish a formal packing list. Based on OVS's product information, the cap comes with:

  • Expedition truck cap (5-piece modular shell) for the 2007-2021 Toyota Tundra 5.5 ft bed
  • No-drill bed rail clamps
  • Integrated roof rails (19 mm T-slot)
  • 3rd brake light
  • 3M single-bulb seal for the bed rails and bulkhead
  • Rear hatch bulb seal
  • 2 pieces of butyl tape for the bulkhead step-down
  • Rear window security cage
  • Keyed-alike locking latches

Sold separately: crossbars, add-on MOLLE panels (these do not fit the PRO+, which has a built-in MOLLE panel) and LED lighting kits.

Read installation steps

How to Install the OVS Expedition Truck Cap on a 2007-2021 Toyota Tundra

The OVS Expedition truck cap installs on the 2007-2021 Toyota Tundra 5.5 ft bed with a no-drill clamping system on the bed rails. OVS rates the install at 1-2 hours. The cap is a 5-piece modular design that assembles on the truck.

The included 3rd brake light has to be wired, and OVS notes some trucks need one small hole drilled for that wire. Follow the OVS installation instructions and watch the OVS Expedition videos for the Tundra and the PRO+ side windows.

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